A “date” with Wahaha

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“Hunger breeds discontentment, fresh water for the first”. Water, is closely related with human beings. From the popularization of tap water to hot property of barrel water, as is known to all, the national consumption hot spots has turned to the relatively safe bottled water. At present, the specification of bottled water on market is mainly 350 ml, 500 ml, 600 ml and 1500 ml. But in the process of drinking water consumption, the volume of bottled water is relatively small. By in-depth analysis of consumption tendency, domestic well-known brand manufacturers start to introduce 4.5L and 5L volume water one after another. Large bottled water possesses the advantages of small bottled water that it’s safe, clean and easy to carry. Also it does not require long-time storage, which effectively guarantees the safety of drinking water.

“Wind sneaked into the night, moisten things silently”. Newamstar, who is good at seizing opportunities, grasps the transition of the market direction. Through the deep understanding of the bottled water market and accurate grasp of bottled water equipment development tendency, in 2007, we began the development and manufacturing of 5L bottled water equipment. On the basis of previous bottle lines and barreled lines, after repeated verification, large bottle Combibloc production line with international advanced technology has been manufactured successfully. During CBB 2014, Newamstar’s eye-catching debut of 6000BPH 5L large capacity blowing-filling-capping Combibloc once again demonstrates our strong ability of research and innovation, attracting Wahaha and large numbers of new and old customers’ attention.

As the leader in beverage industry, the extensive and in-depth cooperation between Wahaha and Newamstar has already lasted for several years. From small bottled water to 5 gallon barreled line, Newamstar properly provides Wahaha with the high quality equipments and have won the trust and praise from Wahaha group.

At present, 5L bottled water market is with fast development and huge potential. Wahaha and Newamstar have reached the cooperation intention of three 4.5L blowing-filling-capping combibloc production lines at a time.

In order to provide customers with more convenience, Wahaha plan to use a new type of PET bottle design with handle. In the past, PET bottle with handle on market are mostly blew by linear type machine, which has low output and needs more operators, also the production cost is high. To increase capacity, reduce energy consumption and save investment, after several times deep communication with Wahaha’s engineering project team, Newamstar puts forward a new solution to use the rotary type machine, to design new technology, to process new containers and to meet the new demands.

With specific goals, Newamstar takes action at the right time. Our teams shared the work and cooperated with one another, by analyzing the design characteristics of the similar bottle type at home and abroad, the unique design inspiration has been stimulated. Structure of the mould and mould base have been optimized, heating system has been upgraded and core-pulling mechanism inside the rear handle has been developed. We have successively designed 20 kinds of solutions like spring return mechanism, link mechanism, gear mechanism, cylinder guide mechanism etc. After continuous tests, we finally decided to adopt cylinder guide mechanism which realized the planned performance of stable process, low wear-out rate, reliable operation and high production efficiency.

What goes around comes around. Newamstar keeps improving in technology design. It is a way of exploration and improvement for itself and a perfect service experience for customers. Advanced bottle blowing technology, accurate filling technology and reliable capping technology make the intelligent, automatic and green new generation of large bottle water production line which effectively meets the high demand of Wahaha, ensures the quality of bottled water, and brings the company tremendous benefits.

Hand in hand again, Newamstar put our shoulder to the wheel. Powerful combination makes the prosperous bottled water market rumble on. The new innovation of large bottle production line, especially the shiny release of 4.5L bottle with handle, undoubtedly becomes the new bright spot in the industry and becomes a new pilot of internationalization development in liquid product high-end packaging machinery.

With continuous innovation intelligent transformation, strengthening foundation, green development, Newamstar marches forward courageously. We will always keep our leading role in the industry and to advance shoulder to shoulder with first class companies, to represents high end technology and to win the future together with customers!

Newamstar PET Aseptic Cold Filling Technology
Newamstar PET Aseptic Cold Filling Technology

NEWAMSTAR HIGH-SPEED BLOWING-FILLING-CAPPING COMBIBLOCK

Newamstar High-speed Blowing-filling-capping Combiblock combines the blowing system, filling system and capping system in one integrated system, reducing several intermediaries suchas transmission, empty bottle handling and storage processes, which improves packaging hygienic condition and reduces packaging ross-contamination so as to improve the overall operating efficiencybut lower the energy consumption, thereby reduces the overall production cost of enterprises.

  • Product Range: Production capacity from 12,000 BPH to 80,000 BPH.
  • Applications: It is applied to PET bottled pure water, carbonated soft drink, juice, liquid dairy, liquid condiment and household & personal care products, etc.
Newamstar High-speed Blowing-filling-capping Combiblock

Stable infrared ray heating system and independent heat balance device ensure the stable temperature of the preform, even color of the bottle and increase of the output.

Special designed twice-blowing system can monitor the pressure in each mold in order to provide accurate real-time parameter for operator. It is easy for the operator to adjust the parameter and ensure the stability of bottle forming.

High-speed and high-accuracy diaphragm type filling valve: Equip air back channel which is separated from liquid carousel, by which, the air replaced from the PET bottle won’t enter liquid carousel to avoid second pollution. Equip cleaning dummy bottles which can realize online CIP.

Sanitary and washable capper:Optimized cam surface design ensures the minimum
impact force of the capper .Bottle discharging starwheel is screwing decently, so it is unnecessary to adjust the conveyor height during bottle format change.

Driven by innovation and win the market by quality!

Newamstar has focused on liquid packaging industry since from its establishment. Taking innovation as guide and basis, we have been forging ahead constantly.

As an outstanding company in China high-end equipment industry, Newamstar has built a dimensional product system gradually including beverage, milk, alcohol, condiment and daily used chemicals. We have won many innovative “China First” for various products. All these achievements and milestones will be fixed and memorized in the long history of Newamstar.

INTELLIGENT STEREOSCOPIC WAREHOUSE SYSTEM: THE FIRST CHOICE OF BEVERAGE FACTORY TO UPGRADE THE MODERN WAREHOUSING AND LOGISTICS!

In recent years, with the increasing of automation and production capacity of liquid food packing line, contradictions between inventory and production capacity have become increasingly prominent. At the same time, with the increase of land cost and labor cost,traditional discrete model of warehousing and logistics using single logistics equipment or personnel to carry out the transportation of product and raw materials has been outdated.

With the deepening of “industry 4.0” and “Internet +” concept, the Chinese industry is transforming from the traditional labor-intensive to the industrial automation, and the traditional management mode based on people is turning to computer-based Information and modern management. Intelligent equipment represented by robot and a new generation oflogistics model with the function of data collection, management and data tracing is being more widely used in the market.

Intelligent stereoscopic warehouse system: the first choice of beverage factory to upgrade the modern warehousing and logistics

As the Chinese leader in the field of liquid packaging, Newamstar accumulated rich experience in long-term development. By industry research, product technology development and the integration of industry resources over one year, Newamstar introduced the concept of “Internet +” into the production line followed by the pace of “Industry 4.0”. On the basis of rising the capacity and stability of liquid packaging production line, Newamstaroptimized the structure of production lines and improved the level of automation of the production line by reducing the cost, and improving the quality and efficiency.

System composition:

  • Goods transition and storage – high rise shelf, tray and container.
  • Check in & out device – palletizer.
  • Check in & out distribution system – roller and chain conveyor, distributing vehicle, lifter, etc.
  • WCS control system – includes check in-out device controlled by computer, distribution system, various kinds of inspection and safety device controlled by electricity.
  • WMS warehouse management system – warehouse account management, data analyzing, goods site arrangement, device operation and warehouse storage display, etc.

A double extension tunnel stacking machine is adopted in the projects of“Moon over a Fountain Co. Ltd”, which achieve an effective balance between capacity and efficiency by improving space utilization and flexibility of warehousing in a limited space. The production line is connected with the warehouse directly, so a lot of material transfer links was saved. With advance internet technology, it realizes the resources and data sharing and connection between the ERP(enterprise resource management system), MES (manufacturing execution system) and WMS (warehouse management system) to reduce the mistakes and speed up access of the goods. Compared with the traditional discrete warehouse, Intelligent stereoscopic warehouse system can save the cost of land investment, reduce labor intensity, improve the working environment and reduce labor costs, finally improve the production efficiency and the level of modern management by making packaging and storage systemIntegrated, automated and intelligent.

In 2015, with excellent R&D design team and processing advantages of equipment manufacturing, Newamstar completed the development of automated warehouse system with tunnel stackerand RGV rail transport trolley. In the same year, Newamstar successfully presented it on CBST exhibition in Shanghai, and received wide attention from lots of companies in the industry. In 2016, automated material transport under special circumstances is solved by researching and developing non-rail AGV transport trolley. Through the introduction of advanced visual logistics simulation software FlexSimand excellent simulation designers, we can make simulation test in the project planning process, and do all kinds of system analysis and engineering verification for the model to get the final optimized the design. It can also quickly confirm the logistic equipment solution, further verify the feasibility of the project, provide improving and management basic data for the system, and reduce operating costs of production enterprises.

Currently, Newamstar are upgrading internal logistic systembased on stereoscopic warehouse system, will build automated logistics system by using AGV non-rail Intelligent trolley to distribute the raw materials, and create a new automated management system with the product lifecycle management, process management and information management.

New age, a new chapter, a new dream. With the evolution and promotion of intelligent stereoscopic warehouse system, it will help beverage manufacturers to clarify and refine requirements, quantify data target and accuracy control of the production process, and finally help to realize the intelligent, automation and modernization of plant.

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