Aseptic line settled in Leanfu

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Huaguan Town, Guangrao County, Dongying City in Shandong Province is located in the south of Yellow River Delta, the north of Xiaoqing River. The location is to the north of Jiqing Highway and Jiaoji Railway, to the south of Dongying Harbour, Guangli Harbour and Dongying Airport. Thus the town is known as ‘One of the ten most valuable downs in China to invest’, ‘National eco-town’ and ‘National model town of One Village One Product’. Shandong Leanfu Food Company was set up here and developed here.

Perhaps the brand of “Leanfu” is unknown to you, but its founder- Shandong Heyuan Group, the leading food enterprise in Shandong province, is well known.

Heyuan Group, founded in 2004, is the leading food enterprise which includes the production and sale of protein drinks, milk drinks, flavored drinks, canned rice pudding, traditional confectionery, European cakes, and biscuits. There are over 100 varieties of products, which have been saled to 27 cities and regions and have won a high reputation in the domestic market.

For decades, Heyuan staff worked hard and made achievements. Not only the ‘Heyuan’ trademark is recognized as ‘Famous Chinese Trademark’, the enterprise has also won dozens of honors like ‘ AAA Credit Enterprise’ and it is now one of the top 100 beverage industries in China – in 72 place.

For decades, Heyuan staff hold this business philosophy – ‘Learn to be a true person first, and then learn to do things. The product is the moral quality.’ They insisted on building a good company to provide people with good food. They pay much attention to food safety, strict management and innovation. They try every effort to reach good market results and effective management and have greatly enhanced the company’s core competitiveness and social influence.

Achievements encourage people to move forward, the blueprint makes people go ahead inspiringly. Heyuan has bought internationally advanced neutral beverage aseptic line, provided by Newamstar, in order to enhance the enterprise connotation, to expand enterprise scale, to repay consumers, employees and the society with high-quality products and long-term sustainable development. On the base of the original drink, some kinds of PET products have been chosen as a breakthrough, such as the relatively stronger plant protein drink, juice, high-end bottled water and so on. In order to form a powerful drink corps step by step and remain competitive in the industry.

Therefore, Heyuan Group established Shandong Leanfu Food Company. Then, a beverage project has been started, which got the total investment of 620 million yuan, covers an area of 262 acres, a total construction area of nearly 100,000 square meters. In the choice of partners, the enthusiastic staff has chosen Newamstar without hesitation – the leading enterprise in the industry. As the founder of China’s aseptic cold filling technology, the leaded of China’s liquid packaging machinery, Newamstar has overcome lots of difficulties, has always leaded the way for aseptic cold filling field over the years, and has made great contributions, thanks for its pursuit of excellence. It has provided global brands with more than 50 internationally advanced aseptic production lines. In this cooperation between the two sides, Newamstar provided aseptic cold filling line of PET bottle with 24,000 bottles/hour output, blowing-filling-capping waterline of PET bottle with 24,000 bottles/hour output. The line with multi-function will help Leanfu open the era of multiple drinks.

At present, the project has been put into operation, and it will form a production scale of 130000 tons of PET beverage. Packaging specifications of 350ml, 500ml, and 1500ml can be changed freely, protein drinks, functional drinks, fruit juice, tea and other products can be produced quickly. With the friendship from Newamstar and the hope from Leanfu, thousands of bottles are sent to all over the country, bring people more healthy drinks.

Time flies. Leanfu always imposes pressure, tries to be the best one, leads the new normal, and creates a new situation. It is about to play the cadenza.

Let’s cheer for it together!

NEWAMSTAR HIGH-SPEED BLOWING-FILLING-CAPPING COMBIBLOCK

Newamstar High-speed Blowing-filling-capping Combiblock combines the blowing system, filling system and capping system in one integrated system, reducing several intermediaries suchas transmission, empty bottle handling and storage processes, which improves packaging hygienic condition and reduces packaging ross-contamination so as to improve the overall operating efficiencybut lower the energy consumption, thereby reduces the overall production cost of enterprises.

  • Product Range: Production capacity from 12,000 BPH to 80,000 BPH.
  • Applications: It is applied to PET bottled pure water, carbonated soft drink, juice, liquid dairy, liquid condiment and household & personal care products, etc.
Newamstar High-speed Blowing-filling-capping Combiblock

Stable infrared ray heating system and independent heat balance device ensure the stable temperature of the preform, even color of the bottle and increase of the output.

Special designed twice-blowing system can monitor the pressure in each mold in order to provide accurate real-time parameter for operator. It is easy for the operator to adjust the parameter and ensure the stability of bottle forming.

High-speed and high-accuracy diaphragm type filling valve: Equip air back channel which is separated from liquid carousel, by which, the air replaced from the PET bottle won’t enter liquid carousel to avoid second pollution. Equip cleaning dummy bottles which can realize online CIP.

Sanitary and washable capper:Optimized cam surface design ensures the minimum
impact force of the capper .Bottle discharging starwheel is screwing decently, so it is unnecessary to adjust the conveyor height during bottle format change.

Driven by innovation and win the market by quality!

Newamstar has focused on liquid packaging industry since from its establishment. Taking innovation as guide and basis, we have been forging ahead constantly.

As an outstanding company in China high-end equipment industry, Newamstar has built a dimensional product system gradually including beverage, milk, alcohol, condiment and daily used chemicals. We have won many innovative “China First” for various products. All these achievements and milestones will be fixed and memorized in the long history of Newamstar.

INTELLIGENT STEREOSCOPIC WAREHOUSE SYSTEM: THE FIRST CHOICE OF BEVERAGE FACTORY TO UPGRADE THE MODERN WAREHOUSING AND LOGISTICS!

In recent years, with the increasing of automation and production capacity of liquid food packing line, contradictions between inventory and production capacity have become increasingly prominent. At the same time, with the increase of land cost and labor cost,traditional discrete model of warehousing and logistics using single logistics equipment or personnel to carry out the transportation of product and raw materials has been outdated.

With the deepening of “industry 4.0” and “Internet +” concept, the Chinese industry is transforming from the traditional labor-intensive to the industrial automation, and the traditional management mode based on people is turning to computer-based Information and modern management. Intelligent equipment represented by robot and a new generation oflogistics model with the function of data collection, management and data tracing is being more widely used in the market.

Intelligent stereoscopic warehouse system: the first choice of beverage factory to upgrade the modern warehousing and logistics

As the Chinese leader in the field of liquid packaging, Newamstar accumulated rich experience in long-term development. By industry research, product technology development and the integration of industry resources over one year, Newamstar introduced the concept of “Internet +” into the production line followed by the pace of “Industry 4.0”. On the basis of rising the capacity and stability of liquid packaging production line, Newamstaroptimized the structure of production lines and improved the level of automation of the production line by reducing the cost, and improving the quality and efficiency.

System composition:

  • Goods transition and storage – high rise shelf, tray and container.
  • Check in & out device – palletizer.
  • Check in & out distribution system – roller and chain conveyor, distributing vehicle, lifter, etc.
  • WCS control system – includes check in-out device controlled by computer, distribution system, various kinds of inspection and safety device controlled by electricity.
  • WMS warehouse management system – warehouse account management, data analyzing, goods site arrangement, device operation and warehouse storage display, etc.

A double extension tunnel stacking machine is adopted in the projects of“Moon over a Fountain Co. Ltd”, which achieve an effective balance between capacity and efficiency by improving space utilization and flexibility of warehousing in a limited space. The production line is connected with the warehouse directly, so a lot of material transfer links was saved. With advance internet technology, it realizes the resources and data sharing and connection between the ERP(enterprise resource management system), MES (manufacturing execution system) and WMS (warehouse management system) to reduce the mistakes and speed up access of the goods. Compared with the traditional discrete warehouse, Intelligent stereoscopic warehouse system can save the cost of land investment, reduce labor intensity, improve the working environment and reduce labor costs, finally improve the production efficiency and the level of modern management by making packaging and storage systemIntegrated, automated and intelligent.

In 2015, with excellent R&D design team and processing advantages of equipment manufacturing, Newamstar completed the development of automated warehouse system with tunnel stackerand RGV rail transport trolley. In the same year, Newamstar successfully presented it on CBST exhibition in Shanghai, and received wide attention from lots of companies in the industry. In 2016, automated material transport under special circumstances is solved by researching and developing non-rail AGV transport trolley. Through the introduction of advanced visual logistics simulation software FlexSimand excellent simulation designers, we can make simulation test in the project planning process, and do all kinds of system analysis and engineering verification for the model to get the final optimized the design. It can also quickly confirm the logistic equipment solution, further verify the feasibility of the project, provide improving and management basic data for the system, and reduce operating costs of production enterprises.

Currently, Newamstar are upgrading internal logistic systembased on stereoscopic warehouse system, will build automated logistics system by using AGV non-rail Intelligent trolley to distribute the raw materials, and create a new automated management system with the product lifecycle management, process management and information management.

New age, a new chapter, a new dream. With the evolution and promotion of intelligent stereoscopic warehouse system, it will help beverage manufacturers to clarify and refine requirements, quantify data target and accuracy control of the production process, and finally help to realize the intelligent, automation and modernization of plant.

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