When the low carbon environmental protection, energy saving, green production concept sweeps the world, Chinese beverage industry vigorously develops and consumer awareness of food safety grows, many domestic enterprises begin to select partners more carefully, seeking for the best way of sustainable development. Recently, as the leading liquid packaging solution supplier, Newamstar with Anncore, the biggest food industry safety cleaning and disinfecting solution provider has started the cross-border cooperation. First class packaging equipment and cleaning and disinfecting, the combination of which creates industry developing new mode, provides more reliable and safer system solutions, and be sure to promote food safety production entering a new stage.
Integrate resource, make win-win cooperation, and compose new chapters. Through years of business running, the cooperation between the two sides raises to a high stage. Industry and industrialization development innovation, not only effectively improves the competitiveness of the two sides’ products in the market, but also provides a full range of management and technical service for domestic food manufacturing enterprises through a new mode, helps food enterprises to quickly improve the food safety management, and product more green safety food. In Hubei Yususi Food Co., Ltd. project, the two sides spoke frankly and sincerely, achieving classically and pursuing excellence, and systematically served for the customers. It mainly reflected in the following aspects.
To ensure the smooth implementation of aseptic validation and future production, Anncore and Newamstar arranged carefully to select the best staff and to explain, provide laboratory safety, microbial inspection, cleaning and disinfecting and sterility test and other related training for enterprises. Teach theory knowledge and actual operation skill to improve staff skills of microbial inspection and professionalism, adapting to the need of enterprises development. At the same time, to ensure the effectiveness of training in-depth and lasting, they especially helped enterprises establish the training files and appraisal system.
According to the characteristics of equipment and technology, Anncore together with Newamstar reasonably designed the cleaning and disinfecting plan, and guided the field staff of the implementation according to the standard. At the same time, they help improve management of site 5S visualization, provide beautiful wall sticker of personal health management, the locker room management, chemicals warehouse management, chemicals safety card and device identifications, which made the scene environment more humanized, safer and harmonious.
From the start of the microbial test environment, equipment, personnel and inspection methods and other related aspects, Anncore and Newamstar sent senior experienced staff, helping the enterprise check aseptic test link, rigorously and scientifically carried out field operation, cautiously and carefully developed later analysis, so as to smoothly ensure the aseptic validation of production line. In dyeing test, sheet steel challenge test piece, lab and aseptic filling area 100 space environment verification, validation of aseptic water UHT, aseptic steam, material UHT, packaging material challenge experiment clarified the key elements, improving the operating standards and achieving ideal results.
Time flies. Newamstar and Anncore, in the creation of their own development miracle, pay attention to integration, combine with each other to caring for safety aspect from the source to the end, jointly provide green, safe, environmental protection, efficient production environment for beverage enterprises, pay more attention to humanistic care, establish all in one service system, and open up a new development road in the new era of cross-border cooperation, winning customers’ recognition and praise and making positive contribution to the sustainable development of beverage industry.
NEWAMSTAR HIGH-SPEED BLOWING-FILLING-CAPPING COMBIBLOCK
Newamstar High-speed Blowing-filling-capping Combiblock combines the blowing system, filling system and capping system in one integrated system, reducing several intermediaries suchas transmission, empty bottle handling and storage processes, which improves packaging hygienic condition and reduces packaging ross-contamination so as to improve the overall operating efficiencybut lower the energy consumption, thereby reduces the overall production cost of enterprises.
- Product Range: Production capacity from 12,000 BPH to 80,000 BPH.
- Applications: It is applied to PET bottled pure water, carbonated soft drink, juice, liquid dairy, liquid condiment and household & personal care products, etc.
Stable infrared ray heating system and independent heat balance device ensure the stable temperature of the preform, even color of the bottle and increase of the output.
Special designed twice-blowing system can monitor the pressure in each mold in order to provide accurate real-time parameter for operator. It is easy for the operator to adjust the parameter and ensure the stability of bottle forming.
High-speed and high-accuracy diaphragm type filling valve: Equip air back channel which is separated from liquid carousel, by which, the air replaced from the PET bottle won’t enter liquid carousel to avoid second pollution. Equip cleaning dummy bottles which can realize online CIP.
Sanitary and washable capper：Optimized cam surface design ensures the minimum
impact force of the capper .Bottle discharging starwheel is screwing decently, so it is unnecessary to adjust the conveyor height during bottle format change.
Driven by innovation and win the market by quality!
Newamstar has focused on liquid packaging industry since from its establishment. Taking innovation as guide and basis, we have been forging ahead constantly.
As an outstanding company in China high-end equipment industry, Newamstar has built a dimensional product system gradually including beverage, milk, alcohol, condiment and daily used chemicals. We have won many innovative “China First” for various products. All these achievements and milestones will be fixed and memorized in the long history of Newamstar.
INTELLIGENT STEREOSCOPIC WAREHOUSE SYSTEM: THE FIRST CHOICE OF BEVERAGE FACTORY TO UPGRADE THE MODERN WAREHOUSING AND LOGISTICS!
In recent years, with the increasing of automation and production capacity of liquid food packing line, contradictions between inventory and production capacity have become increasingly prominent. At the same time, with the increase of land cost and labor cost,traditional discrete model of warehousing and logistics using single logistics equipment or personnel to carry out the transportation of product and raw materials has been outdated.
With the deepening of “industry 4.0” and “Internet +” concept, the Chinese industry is transforming from the traditional labor-intensive to the industrial automation, and the traditional management mode based on people is turning to computer-based Information and modern management. Intelligent equipment represented by robot and a new generation oflogistics model with the function of data collection, management and data tracing is being more widely used in the market.
As the Chinese leader in the field of liquid packaging, Newamstar accumulated rich experience in long-term development. By industry research, product technology development and the integration of industry resources over one year, Newamstar introduced the concept of “Internet +” into the production line followed by the pace of “Industry 4.0”. On the basis of rising the capacity and stability of liquid packaging production line, Newamstaroptimized the structure of production lines and improved the level of automation of the production line by reducing the cost, and improving the quality and efficiency.
- Goods transition and storage – high rise shelf, tray and container.
- Check in & out device – palletizer.
- Check in & out distribution system – roller and chain conveyor, distributing vehicle, lifter, etc.
- WCS control system – includes check in-out device controlled by computer, distribution system, various kinds of inspection and safety device controlled by electricity.
- WMS warehouse management system – warehouse account management, data analyzing, goods site arrangement, device operation and warehouse storage display, etc.
A double extension tunnel stacking machine is adopted in the projects of“Moon over a Fountain Co. Ltd”, which achieve an effective balance between capacity and efficiency by improving space utilization and flexibility of warehousing in a limited space. The production line is connected with the warehouse directly, so a lot of material transfer links was saved. With advance internet technology, it realizes the resources and data sharing and connection between the ERP(enterprise resource management system), MES (manufacturing execution system) and WMS (warehouse management system) to reduce the mistakes and speed up access of the goods. Compared with the traditional discrete warehouse, Intelligent stereoscopic warehouse system can save the cost of land investment, reduce labor intensity, improve the working environment and reduce labor costs, finally improve the production efficiency and the level of modern management by making packaging and storage systemIntegrated, automated and intelligent.
In 2015, with excellent R&D design team and processing advantages of equipment manufacturing, Newamstar completed the development of automated warehouse system with tunnel stackerand RGV rail transport trolley. In the same year, Newamstar successfully presented it on CBST exhibition in Shanghai, and received wide attention from lots of companies in the industry. In 2016, automated material transport under special circumstances is solved by researching and developing non-rail AGV transport trolley. Through the introduction of advanced visual logistics simulation software FlexSimand excellent simulation designers, we can make simulation test in the project planning process, and do all kinds of system analysis and engineering verification for the model to get the final optimized the design. It can also quickly confirm the logistic equipment solution, further verify the feasibility of the project, provide improving and management basic data for the system, and reduce operating costs of production enterprises.
Currently, Newamstar are upgrading internal logistic systembased on stereoscopic warehouse system, will build automated logistics system by using AGV non-rail Intelligent trolley to distribute the raw materials, and create a new automated management system with the product lifecycle management, process management and information management.
New age, a new chapter, a new dream. With the evolution and promotion of intelligent stereoscopic warehouse system, it will help beverage manufacturers to clarify and refine requirements, quantify data target and accuracy control of the production process, and finally help to realize the intelligent, automation and modernization of plant.