Edible oil is indispensable in households’ daily life. The edible oil market nowadays is competitively abound with various kinds of oil. No matter how oil brands do the marketing, edible oil emerges on people’s tables is oil which is safe and healthy, which is the most concerned aspect in people’s minds.
In recent years, sales of JIUSAN oil come to a booming. With the words of mouth on the edible oil market, increasing trend of oil filling lines in JIUSAN is a must to increase its market share. JIUSAN requests a high requirement for filling machines, especially the filling precision, due to the oil attribute and the higher price compared with other same products in the market. Therefore, the dosing filling is usually applied in edible oil sector, and sub – sectors within dosing filling includes volume type filling (mechanical), flow rate filling, weighing type filling. JIUSAN made the decision to take the weighing type method in line with its oil property, after repeated comparison.
According to the market development trend of edible oil packaging, Newamstar developed and invented the intelligent rotary edible oil filling machine with weighing type filling method which has its own core technology, based on years’ experience of research, technology development and manufacture. The weighing type edible oil machine involves filling and capping, gravity and non – contact filling method is used. The filling valve is specially designed for edible oil product. The debut of the newly designed edible oil filling machine in JIUSAN got a success in a month’s consecutive operation, each filling index meets the standard, which acquired customers’ acceptance. The weighing type edible oil filling machine is another harvest since the success of soy bean sauce filling machine in Newamstar.
In the initial designing period, the focus of edible oil filling machine is mainly on how to solve leaking problem on filling valve, precision of filling, splashing problem and how to fill oil more intelligently. Newamstar began its exploration to investigate and survey in edible oil filling technology field, and to design the innovative filling valve. The two – pass cylinder and the unique slow – flow core wing design achieve the goal of filling speed adjustment from slow – quick to slow, which can ensure the stable and precise filling. The filling tolerance of filling in JIUSAN is less than 5 grams. The creative slow – flow core wing can also solve the problem of splashing, since it can provide drainage function when the valve is opening and closing. Siphon principle is also applied on the valve to absorb oil adhere to the valve head. Additionally, sealing sphere made of special material can have better surface tension to ensure the oil is not easily dropped. These two new technology have solved problems indicated above and made a big breakthrough in packaging industry.
With respect to electrical control, Newamstar created a customized and modularized software for JIUSAN, according to the attribute of edible oil filling, humanized operation requirement and several on – the – spot trial and certification. This set software is easy for operator to learn, which is stable, reliable and intelligent in the whole filling process. The operational system adopts touch screen operation, which is easy to use with high automation. Advantages of the control system is as below: no bottle no filling, online test of filling precision, alarming of continual overproof, different parameter setting for different kinds of bottles (automatic saving), stop of defective filling station and no bottle for defective filling station, fault self – diagnosis function which can ensure the machine be shut down when fault is detected. All these advantages can alleviate staff’s workload and received high evaluation from JIUSAN.
At present, weighing type edible oil filling machine in Newamstar has been a leader in Chinese market. Regarding to function and application, the machine has already been parallel to and even surpassed edible oil filling machineries imported from abroad. Now, Newamstar is confidence to explore the edible oil market proactively in the future.
NEWAMSTAR HIGH-SPEED BLOWING-FILLING-CAPPING COMBIBLOCK
Newamstar High-speed Blowing-filling-capping Combiblock combines the blowing system, filling system and capping system in one integrated system, reducing several intermediaries suchas transmission, empty bottle handling and storage processes, which improves packaging hygienic condition and reduces packaging ross-contamination so as to improve the overall operating efficiencybut lower the energy consumption, thereby reduces the overall production cost of enterprises.
Stable infrared ray heating system and independent heat balance device ensure the stable temperature of the preform, even color of the bottle and increase of the output.
Special designed twice-blowing system can monitor the pressure in each mold in order to provide accurate real-time parameter for operator. It is easy for the operator to adjust the parameter and ensure the stability of bottle forming.
High-speed and high-accuracy diaphragm type filling valve: Equip air back channel which is separated from liquid carousel, by which, the air replaced from the PET bottle won’t enter liquid carousel to avoid second pollution. Equip cleaning dummy bottles which can realize online CIP.
Sanitary and washable capper：Optimized cam surface design ensures the minimum
impact force of the capper .Bottle discharging starwheel is screwing decently, so it is unnecessary to adjust the conveyor height during bottle format change.
Driven by innovation and win the market by quality!
Newamstar has focused on liquid packaging industry since from its establishment. Taking innovation as guide and basis, we have been forging ahead constantly.
As an outstanding company in China high-end equipment industry, Newamstar has built a dimensional product system gradually including beverage, milk, alcohol, condiment and daily used chemicals. We have won many innovative “China First” for various products. All these achievements and milestones will be fixed and memorized in the long history of Newamstar.
INTELLIGENT STEREOSCOPIC WAREHOUSE SYSTEM: THE FIRST CHOICE OF BEVERAGE FACTORY TO UPGRADE THE MODERN WAREHOUSING AND LOGISTICS!
In recent years, with the increasing of automation and production capacity of liquid food packing line, contradictions between inventory and production capacity have become increasingly prominent. At the same time, with the increase of land cost and labor cost,traditional discrete model of warehousing and logistics using single logistics equipment or personnel to carry out the transportation of product and raw materials has been outdated.
With the deepening of “industry 4.0” and “Internet +” concept, the Chinese industry is transforming from the traditional labor-intensive to the industrial automation, and the traditional management mode based on people is turning to computer-based Information and modern management. Intelligent equipment represented by robot and a new generation of logistics model with the function of data collection, management and data tracing is being more widely used in the market.
As the Chinese leader in the field of liquid packaging, Newamstar accumulated rich experience in long-term development. By industry research, product technology development and the integration of industry resources over one year, Newamstar introduced the concept of “Internet +” into the production line followed by the pace of “Industry 4.0”. On the basis of rising the capacity and stability of liquid packaging production line, Newamstar optimized the structure of production lines and improved the level of automation of the production line by reducing the cost, and improving the quality and efficiency.
- Goods transition and storage – high rise shelf, tray and container.
- Check in & out device – palletizer.
- Check in & out distribution system – roller and chain conveyor, distributing vehicle, lifter, etc.
- WCS control system – includes check in-out device controlled by computer, distribution system, various kinds of inspection and safety device controlled by electricity.
- WMS warehouse management system – warehouse account management, data analyzing, goods site arrangement, device operation and warehouse storage display, etc.
A double extension tunnel stacking machine is adopted in the projects of“Moon over a Fountain Co. Ltd”, which achieve an effective balance between capacity and efficiency by improving space utilization and flexibility of warehousing in a limited space. The production line is connected with the warehouse directly, so a lot of material transfer links was saved. With advance internet technology, it realizes the resources and data sharing and connection between the ERP(enterprise resource management system), MES (manufacturing execution system) and WMS (warehouse management system) to reduce the mistakes and speed up access of the goods. Compared with the traditional discrete warehouse, Intelligent stereoscopic warehouse system can save the cost of land investment, reduce labor intensity, improve the working environment and reduce labor costs, finally improve the production efficiency and the level of modern management by making packaging and storage system Integrated, automated and intelligent.
In 2015, with excellent R&D design team and processing advantages of equipment manufacturing, Newamstar completed the development of automated warehouse system with tunnel stackerand RGV rail transport trolley. In the same year, Newamstar successfully presented it on CBST exhibition in Shanghai, and received wide attention from lots of companies in the industry. In 2016, automated material transport under special circumstances is solved by researching and developing non-rail AGV transport trolley. Through the introduction of advanced visual logistics simulation software, we can make simulation test in the project planning process, and do all kinds of system analysis and engineering verification for the model to get the final optimized the design. It can also quickly confirm the logistic equipment solution, further verify the feasibility of the project, provide improving and management basic data for the system, and reduce operating costs of production enterprises.
Currently, Newamstar are upgrading internal logistic system within the enterprise based on stereoscopic warehouse system, which is going to build an automated logistics system by using AGV non-rail intelligent trolley to distribute the raw materials, and create a new automated management system with the product lifecycle management, process management and information management.
A new era, a new chapter, a new dream. With the evolution and promotion of intelligent stereoscopic warehouse system, it will help beverage manufacturers to clarify and refine requirements, quantify data target and accuracy control of the production process, and finally help to realize the intelligent, automation and modernization of plant.