In 2011, formal cooperation was conducted between C’estbon and Japan’s largest food and beverage company – Kirin Holdings Co. The two sides jointly funded the establishment of a joint venture and China Resources Enterprise, Ltd would conduct its operation in China. Pursuant to the Group deployment, the current focus was on production capacity expansion of the eastern region. As a strategic partner for many years, Newamstar naturally became the first choice of C’estbon equipment supplier.
Newamstar cooperation with C’estbon can be traced back to 2004 when the C’estbon was in rapid development stage. After careful research and comparison, China Resources Enterprise, Ltd purchased from Newamstar the first domestic 36,000 bottles / hour bottled water filling line. Thereafter it has been working closely with Newamstar and has purchased more than 10 production lines from Newamstar for Guangdong Jiangmen factory, Chengdu plant and other OEM factories in the country.
This time, following Lu’an plant useing Newamstar two 40,000 bottles / hour blowing-filling-capping production lines, the Shanghai Kirin factory also intended to purchase from Newamstar one bottled water production line with the same capacity to meet the market demand in East China. The procurement was efficient, rigorous, and authoritative in action; Newamstar was professional, focused and concentrative. But the difference was that Newamstar faced not only China Resources Group’s investigation, but also assessment of Kirin plant experts. At the beginning of the project exchange, before cooperation of Shanghai Kirin and China Resources the imported production lines were used, and experts of the factory did not understand Newamstar technical strength, showing great concerns for “Made in China” equipment, so from Kirin’s panelists unanimously recommended the purchase of imported production lines.
Resistance can become power. To help its development, show Newamstar high-end style and reflect China manufacturing quality, we communicated with customers in the way of techniques description, video presentations and other ways for in-depth cooperation with C’estbon, and we have organized Kirin Group experts for on-site inspection. Finally, the effort paid off. Newamstar technical strength, professionalism, and standardized management won great acclaim from the Kirin plant experts and Newamstar blowing-filling-capping production turnkey line was finally accepted.
In order to win Kirin’s trust and meet Cestbon needs, we successfully completed the task of manufacturing the equipment in a tight schedule and heavy workload, and met all the technical standards of experts to reach initial acceptance as scheduled. Those who had doubts about “Made in China” finally relieved, and the Kirin plant took the initiative to ask us to help them with the improvement of the original imported equipment.
Trust and mission, challenge and confidence coexist at the same. Currently 40,000 bottles / hour blowing-filling-capping waterline has been installed, creating fastest record ever in C’estbon.
Through colorful yesterday, we walk toward a brilliant tomorrow!
We look forward to the fact that simple, clean and healthy water in bottles and cases, can go from the production line to every household and build a happy new world.
Let us enjoy the warm and bright morning sun and leisure of cozy afternoon every day.
NEWAMSTAR HIGH-SPEED BLOWING-FILLING-CAPPING COMBIBLOCK
Newamstar High-speed Blowing-filling-capping Combiblock combines the blowing system, filling system and capping system in one integrated system, reducing several intermediaries suchas transmission, empty bottle handling and storage processes, which improves packaging hygienic condition and reduces packaging ross-contamination so as to improve the overall operating efficiencybut lower the energy consumption, thereby reduces the overall production cost of enterprises.
- Product Range: Production capacity from 12,000 BPH to 80,000 BPH.
- Applications: It is applied to PET bottled pure water, carbonated soft drink, juice, liquid dairy, liquid condiment and household & personal care products, etc.
Stable infrared ray heating system and independent heat balance device ensure the stable temperature of the preform, even color of the bottle and increase of the output.
Special designed twice-blowing system can monitor the pressure in each mold in order to provide accurate real-time parameter for operator. It is easy for the operator to adjust the parameter and ensure the stability of bottle forming.
High-speed and high-accuracy diaphragm type filling valve: Equip air back channel which is separated from liquid carousel, by which, the air replaced from the PET bottle won’t enter liquid carousel to avoid second pollution. Equip cleaning dummy bottles which can realize online CIP.
Sanitary and washable capper：Optimized cam surface design ensures the minimum
impact force of the capper .Bottle discharging starwheel is screwing decently, so it is unnecessary to adjust the conveyor height during bottle format change.
Driven by innovation and win the market by quality!
Newamstar has focused on liquid packaging industry since from its establishment. Taking innovation as guide and basis, we have been forging ahead constantly.
As an outstanding company in China high-end equipment industry, Newamstar has built a dimensional product system gradually including beverage, milk, alcohol, condiment and daily used chemicals. We have won many innovative “China First” for various products. All these achievements and milestones will be fixed and memorized in the long history of Newamstar.
INTELLIGENT STEREOSCOPIC WAREHOUSE SYSTEM: THE FIRST CHOICE OF BEVERAGE FACTORY TO UPGRADE THE MODERN WAREHOUSING AND LOGISTICS!
In recent years, with the increasing of automation and production capacity of liquid food packing line, contradictions between inventory and production capacity have become increasingly prominent. At the same time, with the increase of land cost and labor cost,traditional discrete model of warehousing and logistics using single logistics equipment or personnel to carry out the transportation of product and raw materials has been outdated.
With the deepening of “industry 4.0” and “Internet +” concept, the Chinese industry is transforming from the traditional labor-intensive to the industrial automation, and the traditional management mode based on people is turning to computer-based Information and modern management. Intelligent equipment represented by robot and a new generation oflogistics model with the function of data collection, management and data tracing is being more widely used in the market.
As the Chinese leader in the field of liquid packaging, Newamstar accumulated rich experience in long-term development. By industry research, product technology development and the integration of industry resources over one year, Newamstar introduced the concept of “Internet +” into the production line followed by the pace of “Industry 4.0”. On the basis of rising the capacity and stability of liquid packaging production line, Newamstaroptimized the structure of production lines and improved the level of automation of the production line by reducing the cost, and improving the quality and efficiency.
- Goods transition and storage – high rise shelf, tray and container.
- Check in & out device – palletizer.
- Check in & out distribution system – roller and chain conveyor, distributing vehicle, lifter, etc.
- WCS control system – includes check in-out device controlled by computer, distribution system, various kinds of inspection and safety device controlled by electricity.
- WMS warehouse management system – warehouse account management, data analyzing, goods site arrangement, device operation and warehouse storage display, etc.
A double extension tunnel stacking machine is adopted in the projects of“Moon over a Fountain Co. Ltd”, which achieve an effective balance between capacity and efficiency by improving space utilization and flexibility of warehousing in a limited space. The production line is connected with the warehouse directly, so a lot of material transfer links was saved. With advance internet technology, it realizes the resources and data sharing and connection between the ERP(enterprise resource management system), MES (manufacturing execution system) and WMS (warehouse management system) to reduce the mistakes and speed up access of the goods. Compared with the traditional discrete warehouse, Intelligent stereoscopic warehouse system can save the cost of land investment, reduce labor intensity, improve the working environment and reduce labor costs, finally improve the production efficiency and the level of modern management by making packaging and storage systemIntegrated, automated and intelligent.
In 2015, with excellent R&D design team and processing advantages of equipment manufacturing, Newamstar completed the development of automated warehouse system with tunnel stackerand RGV rail transport trolley. In the same year, Newamstar successfully presented it on CBST exhibition in Shanghai, and received wide attention from lots of companies in the industry. In 2016, automated material transport under special circumstances is solved by researching and developing non-rail AGV transport trolley. Through the introduction of advanced visual logistics simulation software FlexSimand excellent simulation designers, we can make simulation test in the project planning process, and do all kinds of system analysis and engineering verification for the model to get the final optimized the design. It can also quickly confirm the logistic equipment solution, further verify the feasibility of the project, provide improving and management basic data for the system, and reduce operating costs of production enterprises.
Currently, Newamstar are upgrading internal logistic systembased on stereoscopic warehouse system, will build automated logistics system by using AGV non-rail Intelligent trolley to distribute the raw materials, and create a new automated management system with the product lifecycle management, process management and information management.
New age, a new chapter, a new dream. With the evolution and promotion of intelligent stereoscopic warehouse system, it will help beverage manufacturers to clarify and refine requirements, quantify data target and accuracy control of the production process, and finally help to realize the intelligent, automation and modernization of plant.