In 1999, Newamstar developed China’s first aseptic filling machine, establishing itself as a pioneer in the industry. Over the decades, we’ve continuously refined our technology, becoming the first domestic company to achieve over 100 aseptic filling production line installations. Our commitment to innovation has positioned us as a leader in liquid packaging solutions worldwide.
Our BFC Combiblock integrates bottle blowing, sterilization, filling, and capping into one unified system. The process begins with PET preform sterilization, followed by blow molding in a sterile environment. The bottles move directly to filling without exposure to outside contamination, then are immediately sealed. This eliminates intermediate steps and significantly reduces contamination risks while improving efficiency.
Newamstar is the only supplier in Asia that masters three advanced sterilization technologies: PAA wet sterilization, hydrogen peroxide dry sterilization, and electron beam sterilization. Each technology is selected based on specific product requirements and production conditions. Our electron beam technology, in particular, offers improved environmental performance with reduced chemical usage.
Our aseptic filling systems are designed to handle a wide range of beverages, including both high-acid products (juices, tea drinks, sports drinks) and low-acid products (dairy drinks, plant-based milks, protein drinks). The comprehensive sterilization and isolation zones guarantee product safety and extend shelf life without requiring cold chain distribution, preserving both flavor and nutritional value.
Newamstar’s aseptic filling systems are available in various capacity configurations, from 12,000 bottles per hour to our advanced high-speed lines reaching 108,000 bottles per hour. Our newest generation, showcased at international exhibitions, achieves 44,000 bottles per hour with dry aseptic technology. All systems can be customized based on specific production requirements and facility constraints.
Each Newamstar aseptic system undergoes rigorous testing and validation before delivery. Our designs incorporate redundant safety systems, continuous monitoring of critical control points, and automated self-diagnosis programs. We also provide comprehensive training and after-sales support, including remote troubleshooting capabilities. With over 100 successful installations, our systems have proven their reliability in commercial production environments worldwide.
Newamstar’s commitment to sustainability is reflected in our aseptic system design, which reduces water and energy consumption through optimized process integration. Our electron beam sterilization technology eliminates chemical usage entirely, while other systems minimize chemical consumption through precise application methods. The integrated design reduces carbon footprint through fewer components and more efficient operation. Additionally, our systems support lightweight bottle designs, reducing plastic usage while maintaining package integrity.
Newamstar offers comprehensive support throughout the lifecycle of our aseptic systems. Before installation, our engineering team works closely with clients to optimize factory layout and system design. During commissioning, specialized technicians ensure proper system validation and operator training. After installation, we provide 24/7 technical support, including remote diagnostics and preventive maintenance programs. Our global service network ensures rapid response times, with spare parts availability guaranteed to minimize any potential downtime.