Newamstar Sugar-Free Tea Beverage Aseptic Filling Production Line
Newamstar’s Sugar-Free Tea Aseptic Filling Line preserves delicate flavors and antioxidants while preventing sedimentation. Our specialized technology ensures 9-12 month shelf stability without preservatives, delivering exceptional clarity and aroma retention for premium tea beverages.
Product Description
Advanced Sugar-Free Tea Aseptic Filling Technology Preserving Natural Flavor
Precision Tea Filling
Technology
Intelligent Quality
Control Interface
Complete Production
Flow Solution
Comprehensive Quality
Validation Process
Newamstar’s specialized sugar-free tea aseptic filling technology represents the pinnacle of beverage preservation engineering, designed specifically to maintain the delicate flavor profiles and bioactive compounds in tea beverages without preservatives. Our systems deliver exceptional clarity, aroma retention, and extended shelf life while ensuring the integrity of natural ingredients and health benefits that modern consumers demand.
Years of Innovation
Production Lines Delivered
Countries with Installations
Key Features & Benefits
Tea-Specific Preservation
Specialized technology that preserves delicate tea flavors, antioxidants, and bioactive compounds without heat damage
Clarity Maintenance
Proprietary filling process prevents tea sedimentation and ensures exceptional clarity throughout shelf life
Extended Shelf-Life
Guarantees 9-12 months shelf stability for sugar-free tea products without refrigeration or preservatives
Optimized Capacity
Available in configurations from 24,000 to 72,000 bottles per hour for efficient tea beverage production
Aroma Retention
Specially designed filling valves and capping systems that minimize aroma loss during packaging
Clean Label Production
Supports natural, additive-free formulations with consistent microbiological safety
Tea-Specific Aseptic Technology
Sugar-free tea beverages present unique challenges in aseptic processing due to their delicate flavor compounds, natural antioxidants, and tendency for sedimentation. Newamstar’s tea-specific aseptic systems incorporate specialized features designed explicitly for these sensitive products.
The Tea Aseptic Process Advantage
Low-Temperature Processing
Optimized processing temperatures that preserve catechins, polyphenols, and aromatic compounds
Anti-Sedimentation System
Specialized handling to prevent tea solids separation and maintain visual clarity throughout shelf life
Aroma Protection
Laminar flow filling technology minimizes volatile compound loss during the filling process
Oxygen Control
Advanced nitrogen dosing systems prevent oxidation of sensitive tea compounds
Specialized CIP/SIP
Cleaning protocols designed for tea tannins and residues with minimal chemical impact
Light Protection
Processing environment optimized to protect light-sensitive tea components
Newamstar’s Complete Innovation Journey
For nearly four decades, Newamstar has pioneered revolutionary advancements in beverage packaging technology. From our humble beginnings as Sanxing Sheet Metal Factory in 1986 to becoming a global leader in integrated packaging solutions, our history reflects our unwavering commitment to innovation and excellence.
Sugar-Free Tea Applications
Newamstar’s sugar-free tea aseptic filling systems are engineered to handle the complete spectrum of modern tea beverages, delivering exceptional flavor preservation and quality across all formulations.
Classic Tea Beverages
- Unsweetened black tea
- Pure green tea
- Oolong tea beverages
- White tea formulations
- Herbal tea infusions
- Rooibos tea products
Specialty Tea Formulations
- Naturally sweetened tea (stevia, monk fruit)
- Tea with natural flavors
- Functional tea with added ingredients
- Antioxidant-enhanced formulations
- Vitamin-fortified tea beverages
- Low-calorie tea products
Tea-Specific Sterilization Technologies
Newamstar has developed specialized sterilization technologies optimized for tea applications, ensuring both product safety and maximum preservation of delicate tea compounds.
Hydrogen Peroxide Dry Sterilization
- Process: Vaporized hydrogen peroxide application with precise temperature control
- Advantages: Zero water usage, minimal residue, ideal for sensitive tea formulations
- Best for: Premium tea beverages and organic products
- Capacity range: 24,000 – 48,000 bottles per hour
Electron Beam (E-beam) Sterilization
- Process: High-energy electrons sterilize packaging without chemicals or heat
- Advantages: Chemical-free process, highest environmental performance, preserves tea antioxidants
- Best for: Premium clear tea and functional tea products
- Capacity range: 36,000 – 72,000 bottles per hour
Low-Temperature PAA Sterilization
- Process: Optimized low-temperature peracetic acid application with enhanced rinsing
- Advantages: Cost-effective solution with proven reliability for tea applications
- Best for: Standard tea beverages and high-volume production
- Capacity range:
Preform
Blow Molding
Filling
Capping
Labeling
Packaging
Frequently Asked Questions
What types of beverages can be processed on Newamstar’s aseptic filling lines?
Newamstar’s aseptic filling systems can process a wide range of beverages including water, juices, teas, dairy products, plant-based milks, protein drinks, sports beverages, and other liquid food products. Our systems are designed to handle both high-acid (pH below 4.6) and low-acid (pH above 4.6) products.
What is the shelf life of products filled on Newamstar’s aseptic systems?
Products filled on our aseptic systems typically achieve shelf lives of 6-12 months without refrigeration, depending on the specific product characteristics and packaging materials used. Some products can achieve even longer shelf life with appropriate formulation and packaging.
What bottle sizes can be handled on Newamstar’s aseptic filling lines?
Our aseptic systems can handle PET bottles ranging from 250ml to 2.0L, with specific capacity ranges varying by system configuration. Custom solutions for other sizes may be available upon consultation.
How does Newamstar ensure the sterility of the packaging process?
Newamstar employs multiple sterilization technologies including PAA wet sterilization, hydrogen peroxide dry sterilization, and electron beam sterilization. The entire process occurs within a controlled cleanroom environment with HEPA-filtered air, positive pressure, and continuous monitoring of critical control points.
What is the typical installation time for an aseptic filling line?
Installation time varies depending on line complexity and capacity, but typically ranges from 3-6 months from equipment delivery to production qualification. Our experienced project management team works closely with customers to minimize downtime and ensure smooth implementation.
Does Newamstar provide training for operating personnel?
Yes, comprehensive training programs are included with all Newamstar aseptic systems. Training covers operation, maintenance, troubleshooting, and quality control procedures. Both on-site and factory training options are available.
Ready to Elevate Your Beverage Production?
Contact our aseptic technology experts today to discuss your specific production requirements and discover how Newamstar’s advanced aseptic filling systems can transform your beverage manufacturing capabilities.
Global Aseptic Technology Presence
With over 2,300 liquid product production lines successfully implemented across more than 100 countries and regions globally, Newamstar has established a worldwide footprint of excellence. Our technology adaptability ensures optimal performance across diverse operating environments, climate conditions, and regulatory frameworks.
Regional Solution Adaptations
- Tropical Climate Solutions: Enhanced environmental control systems for high-humidity regions
- High-Altitude Installations: Specialized pressure control systems for elevated locations
- Cold Climate Implementations: Thermal protection systems for low-temperature environments
- Challenging Water Quality Regions: Enhanced water treatment capabilities
Global Regulatory Compliance
- FDA (Food and Drug Administration) requirements
- EHEDG (European Hygienic Engineering & Design Group) guidelines
- 3-A Sanitary Standards
- China NMPA regulations
- FSSC 22000 food safety management system requirements
- ISO 14159 (Hygiene requirements for machinery design)
Global Aseptic Solutions Provider
Aseptic Installations
Production Lines
Countries & Regions
Sterilization Technologies
From fruit juices to dairy products, and from tea beverages to plant-based alternatives, Newamstar has successfully implemented aseptic solutions across a diverse range of applications worldwide.
Our expertise spans the full spectrum of liquid product categories, with tailored solutions that address the unique challenges of each product type while maintaining the highest standards of quality and safety.
Complete Aseptic Production Ecosystem
Maximize your investment with Newamstar’s comprehensive aseptic production ecosystem. Our integrated solutions work in perfect harmony to deliver exceptional efficiency, product quality, and operational excellence.
Transform Your Beverage Production
Contact our aseptic technology experts today to discuss your specific production requirements and discover how Newamstar’s advanced aseptic filling systems can elevate your manufacturing capabilities.
